High Performance Alloy UNS N04405 Monel R405 Nickel Based Alloy Coil for Pickling bat heating coils Ni 63.0 Cu 31.0 S 0.04 Fe 2.5 Mn 2.0 C 0.3 Si 0.5 S 0.043
| Material | Monel/Inconel/Hastelloy/Duplex Steel/PH Steel/Nickel Alloy | | Shape | Round,Forging,Ring,Coil,Flange,Disc,Foil,Spherical,Ribbon,Square,Bar,Pipe,Sheet |
Grade | Duplex: 2205(UNS S31803/S32205),2507(UNS S32750),UNS S32760(Zeron 100),2304,904L | | | Others:253Ma,254SMo,654SMo,F50(UNSS32100)F60,F61,F65,1J22,N4,N6 etc | | | Alloy : Alloy 20/28/31 | | | Hastelloy:HastelloyB/ -2/B-3/C22/C-4/S/ C276/C-2000/G-35/G-30/X/N/g | | | Hastelloy B / UNS N10001,Hastelloy B-2 / UNS N10665 / DIN W. Nr. 2.4617,Hastelloy C,
Hastelloy C-4 / UNS N06455 / DIN W. Nr. 2.4610,Hastelloy C-22 / UNS N06022 / DIN W. Nr. 2.4602,
Hastelloy C-276 / UNS N10276 / DIN W. Nr. 2.4819,Hastelloy X / UNS N06002 / DIN W. Nr. 2.4665 | | | Haynes: Haynes 230/556/188 | | | Inconel 600/601/602CA/617/625/713/718/738/X-750,Carpenter 20 | | | Inconel 718 / UNS N07718 / DIN W. Nr. 2.4668,Inconel 601 / UNS N06601 / DIN W. Nr. 2.4851,
Inconel 625 / UNS N06625 / DIN W. Nr. 2.4856,Inconel 725 / UNS N07725,Inconel X-750 / UNS N07750 / DIN W. Nr. 2.4669,Inconel 600 / UNS N06600 / DIN W. Nr. 2.4816 | | | Incoloy: Incoloy 800/800H/800HT/825/925/926; | | | GH: GH2132,GH3030,GH3039,GH3128,GH4180,GH3044 | | | Monel: Monel 400/K500/R405 | | | Nitronic: Nitronic 40/50/60; | | | Nimonic: Nimonic 75/80A/90/A263 ; |
Specification | Wire: 0.01-10mm
Strip: 0.05*5.0-5.0*250mm
Bar: φ4-50mm;Length 2000-5000mm
Pipe: φ6-273mm;δ1-30mm;Length 1000-8000mm
Sheet: δ 0.8-36mm;Width 650-2000mm;Length 800-4500mm |
Product
Characteristics | 1.According to the preparation process can be divided into deformation superalloys,
casting superalloys and powder metallurgy superalloys.
2.According to the strengthening mode, there are solid solution strengthening type, precipitation
strengthening type, oxide dispersion strengthening type and fiber strengthening type, etc.. | | Standard | GB,AISI,ASTM,DIN,EN,SUS,UNS etc | | Inspection | ISO,SGS,BV and so on. |
Application | High temperature components such as turbine blades, guide vanes, turbine disks,
high pressure compressor disks,machine manufacturing
and combustion chambers used in the manufacture of aviation, naval and industrial gas turbines |
Packaging | 1. cases packed in wooden cases
2. paper packaging
3. plastic packing
4. foam packaging
Packaging according to customer requirements or products | | Delivery | 7-25days orAccording to the product |
Payment | L/C,D/A,D/P,T/T,Western Union,MoneyGram,According to customer requirements payments
for offline orders. |
High Performance Alloys stocks and produces MONEL R405 in this grade in the following forms: Bar, hex bar, fasteners. OVERVIEW MONEL R405 is a Nickel-Copper alloy, resistant to sea water and steam at high temperatures as well as to salt and caustic solutions.
MONEL R405 is a nickel-copper alloy with excellent corrosion resistance in a wide variety of media. MONEL R405 is characterized by good general corrosion resistance and moderate to high strength. MONEL R405 has been used in a variety of applications. It has excellent resistance to rapidly flowing brackish water or seawater. It is particularly resistant to hydrochloric and hydrofluoric acids when they are de-aerated. MONEL R405 is slightly magnetic at room temperature. MONEL R405 is widely used in the chemical, oil and marine industries. Characteristics - Corrosion resistance in an extensive range of marine and chemical environments. From pure water to nonoxidizing mineral acids, salts and alkalis.
- MONEL R405 is more resistant to nickel under reducing conditions and more resistant than copper under oxidizing conditions, it does show however better resistance to reducing media than oxidizing.
- Good mechanical properties from subzero temperatures up to about 480C.
- Good resistance to sulfuric and hydrofluoric acids. Aeration however will result in increased corrosion rates. May be used to handle hydrochloric acid, but the presence of oxidizing salts will greatly accelerate corrosive attack.
- Resistance to neutral, alkaline and acid salts is shown, but poor resistance is found with oxidizing acid salts such as ferric chloride.
- Excellent resistance to chloride ion stress corrosion cracking.
*Due to sulfur addition for free machining, welding is not possible for MONEL R405. Applications - Feed water and steam generator tubing.
- Brine heaters, sea water scrubbers in tanker inert gas systems.
- Sulfuric acid and hydrofluoric acid alkylation plants.
- Pickling bat heating coils.
- Heat exchangers in a variety of industries.
- Transfer piping from oil refinery crude columns.
- Plant for the refining of uranium and isotope separation in the production of nuclear fuel.
- Pumps and valves used in the manufacture of perchlorethylene, chlorinated plastics.
- Monoethanolamine (MEA) reboiling tube.
- Cladding for the upper areas of oil refinery crude columns.
- Propeller and pump shafts.
Chemistry Chemical Requirements |
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| | Ni | Cu | Fe | S | Mn | C | Si |
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Max | | 34.0 | 2.5 | 0.060 | 2.0 | 0.3 | 0.5 |
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Min | 63.0 | 28.0 | | 0.025 | | | |
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Tensile Data Mechanical Property Requirements |
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| | Ultimate Tensile | Yield Strength (0.2% OS) | Elong. in 2 in. or 50mm (or 4D) min. % | R/A | Hardness |
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Cold Worked/SR | Min | 85 KSi | 50 KSi | 15 | | | Max | | | | | | Min | 585 MPa | 345 KPa | | | | Max | | | | | | Hot Worked/SR | Min | 75 KSi | 35 KSi | 30 | | | Max | | | | | | Min | 517 MPa | 241 MPa | | | | Max | | | | | |
Specifications Form | Standard |
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Metal Type | UNS N04405 |
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Bar | ASTM B164 QQ-N-281 |
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Wire | |
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Sheet | ASTM B127 QQ-N-281 |
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Plate | ASTM B127 QQ-N-281 |
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Fitting | |
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Forging | ASTM B564 |
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Weld Wire | |
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Weld Electrode | FM 190/ ENiCu-7 |
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Machining Machinability Ratings | MACHINING DATA |
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Carbide tools are suggested
For Rates Better Than 50% Of Type 304. |
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| Machining Type | Suggested starting rates are: | | Single Point Turning : | Roughing - 0.15" depth, 0.015"/rev feed -175 SFM
Finishing - 0.025" depth, 0.007"/rev feed - 200 SFM | | Drilling : | 1/4" Dia hole - 0.004"/rev feed - 60 SFM
1/2" Dia hole - 0.007"/rev feed - 60 SFM
3/4" Dia hole - 0.010"/rev feed - 60 SFM | | Reaming : | Feed - same as drilling - 100 SFM | | Side And Slot Milling : | Roughing - 0.25" depth - 0.007"/tooth feed - 125SFM
Finishing - 0.050" depth - 0.009"/tooth feed - 140SFM | These rates are for carbide tools,
Type C-2 For Roughing, Drilling And Reaming.
Type C-3 For Finishing. |
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