MEGATRO provide design and fabrication of Switch stands substation equipments for our overseas clients.
Switch stands substation equipments consist of square pipe, channel steel, angle steel or circular pipes which welded or bolted together as steel supports for substation equipments. Our Switch stands substation equipments have features as follow:
Custom designed to meet your dimensional requirements
Certified drawings & calculation package provided
Galvanized to ASTM A123
Design codes and specifications:
Industry: NESC, IEEE standard 605, and ASCE Manual 113
Wind: Per 2009 IBC & ASCE/SEI7-05
Seismic: Per 2006 IBC section 1613, ASCE 7-05 section 15.1.3 &12.8
Welding: ANSI/AWS D1.1-06
In material, we adopt high strength steel such as ASTM A572 GR50, GR65, Q420, Q460, S355J0, S355J0, Fe510, ST52 or other equivalent steel to meet project requirements. MEGATRO can optimize design and make Switch stands substation equipments with solid, high strength, good wind resistance, and economy in the use of materials.
After fabrication all Switch stands substation equipments, are delivered to the galvanizing facility to be Hot DIP Galvanized. Switch stands substation equipments are processed through the facility by Caustic Cleaning, Pickling, and then Fluxing. These strict procedures insure years of maintenance free towers.
Fabrication: Conform to clients' drawings and technical requirements
Place of Origin: Qingdao, Shandong, China.
Availability size: Based on the customer's requirements.
Material: Chinese material or as per client requirements
Package: Both party discusses and agreed before delivery
Terms of Payment: L/C; T/T
Minimum Order Quantity: 1 set
Port of Loading: Qingdao Port
Lead Time: One month or based on the customer's needs.
APPLICABLE STANDARD AND CODESAll towers manufactured and design shall be generally in accordance with latest revision of the following standards except where specifically directed otherwise. General IEC 60826 - Design criteria of overhead linesIEC 60652 - Loading tests on overhead line structuresISO 1459 - Metallic coatings - Protection against corrosion by Hot Dip GalvanizingISO 1461 - Hot dip galvanized coatings on fabricated iron and steel articlesISO 12944 - Paint coatings, corrosion protection, and structural steelworkISO 898-1 - Mechanical properties of fasteners. Part 1-Bolts, Screws and studsISO 630 - Structural Steels - plates, wide flats, bars, sections and profilesISO 657 - Hot rolled structural steel plates tolerances on dimensions and shapeISO 7411 - Hexagon Bolts for high strength structural bolting with large width across flatsISO 657-5 - Hot rolled Structural Steel Sections equal and unequal leg anglesISO 7452 - Hot rolled structural steel plates tolerances on dimensions and shapeBS EN 50341-1 -Overhead electrical lines exceeding AC 45kV -General RequirementsBS 8004 - Code of Practice for FoundationsBS 8110 - Structural use of concreteANSI10-97 - Design of latticed steel transmission structuresIEC 60050 (151) International Electro-technical Vocabulary Part 51 Electrical and Magnetic DevicesIEC 60050 (601) Chapter 601: Generation, transmission and distribution of electricity-General IEC 60050 (601) Chapter 601: Generation, transmission and distribution of electricity-OperationIEC 60059 IEC standard current ratings Chinese StandardNo | Code | DESCRIPTION |
1 | GB/T2694-2003 | Power Transmission line Steel tower - Technical requirements for manufacturing |
2 | JGJ81-2002 | Technical specification for welding for steel structure of building |
3 | GB9787-88 | Measuring and allowable tolerance for hot-rolled equal angle |
4 | GB709-88 | Measuring and allowable tolerance for hot-rolled plate and strip |
5 | GB/T699-1999 | Quality Carbon Structural Steel |
6 | GB/T1591-1994 | Low alloy high strength structural Steel |
7 | GB700-88 | Carbon Structural Steel |
8 | GB222-84 | Method of sampling steel for determination of chemical composition and permissible variations |
9 | GB/T228-2002 | Method for Tensile testing of metals |
10 | GB/T232-1999 | Method for Bending test of metals |
11 | GB/T5117-1995 | Carbon Welding Rod |
12 | GB/T5118-1995 | Low Alloy Welding Rod |
13 | GB/T8110-1995 | Welding wires for gas shielding arc welding of carbon and low alloy steels |
14 | GB/T10045-2001 | Carbon steel flux cored electrodes for arc welding |
15 | JB/T7949-1999 | Weld outer dimensions for steel construction |
16 | GB50205-2001 | Test Standard for Acceptance of Steel Structure |
17 | GB/T470-1997 | Zinc Ingot |
18 | GB3098.1-2000 | Mechanical properties of fasteners-Part 1:Bolts, screws and studs |
19 | GB3098.2-2000 | Mechanical properties of fasteners-Part2: Nuts, and thread |
20 | GB3098.3-2000 | Mechanical properties of fasteners-Part3: Fastening screw |
21 | GB/T5780-2000 | Helical Bolts Grade C |
22 | GB/T41-2000 | Helical Nuts Grade C |
23 | GB/T90-2002 | Flat Washer Grade C |
24 | GB/T13912-2002 | Metal Coating, Technical Requirement and Test Method for Hot-dip galvanized Metal Parts |
American Standards:Standard | Description |
ASTM A6/A6M | Standard specification for general requirements for rolled structural steel bars, plates, and sheet piling. |
ASTM - 6 | - General Requirements for delivery of Rolled Steel Plates, Shapes, sheet Piling Bars for structural used |
ASTM A36/A36-M-97a | Standard specification for Carbon structural steel |
ASTM A123 / A123M-02 | Standard specification for Zinc (Hot-Dip Galvanized) Coatings on iron and steel products |
ASTM A143 / A143M-03 | Standard Practise for Safeguarding Against Embitterment of Hot-Dip Galvanized Structural Steel Products and Procedure for Detecting Embitterment |
ASTM A153/ A153M-05 | Standard specification for zinc coating (Hot-Dip) on iron and steel hardware |
ASTM A - 194 | - Grade for bolt |
ASTM A239 | Standard practice for locating the thinnest spot in a zinc (Galvanized) Coating on Iron or Steel Articles |
ASTM A242 | Standard specification for High-Strength Low-Alloy Structural steel |
ASTM A307 | Standard Specification for Carbon Steel Bolts and Studs, 60000 PSI Tensile strength |
ASTM A370-06 | Standard Test Methods and Definitions for Mechanical Testing of Steel Products |
ASTM A325 | Standard Specification for structural bolts, steel, Heat treated 120/105 ksi minimum tensile strength |
ASTM A-325 or A-354 | - Galvanized hexagonal head of connection bolt |
ASTM A325-97 | Standard Specification for High-strength Bolts for structural steel Joints |
ASTM A384 / A384M-02 | Standard Practise for Safeguarding Against Warpage and Distortion During Hot-Dip Galvanizing of Steel Assemblies. |
ASTM A394-93 | Standard Specification for steel Transmission Tower, Bolts, Zinc Coated and Bare |
ASTMA - 563 | - Class and size of nuts |
ASTMA - 572 | - Chemical composition of steel |
ASTM A572/A572-97c | Standard specification for High-Strength Low-Alloy Columbium-Vanadium Structural steel |
ASTMA - 615 | - The anchor bolt material |
ASTM A673 / A673M-07 | Standard Specification for Sampling Procedure for Impact Testing of Structural Steel |
ASTM B201 | Standard practice for testing Chromatic coating on Zinc and Cadmium surfaces |
ASTM E94-93 | Standard Guide for Radiographic Testing |
ASTM E 709-95 | Standard Guide for Magnetic Particle Examination |
ASCE Manual 72 | - Load testing a simple structure |
ASCE 10-97 | Standard Design of latticed steel transmission structures |
AWS D1.1 | American Welding Society D1,1/D1,1M structural Welding code- Steel |
ANSI B-182-2 | Bolts, nuts and washers dimensions |
DIN VDE 0101 - Isokeraunic LevelVDE 0201 - Climatic and environmental conditionsCVDE 0210 - Minimum safety factors under simultaneous working loadsISO R898 Mechanical Properties of Fasteners BS EN ISO 1461:1991 - High dip galvanized coatings on fabricated iron and steel articles. Specifications and standardsA) BS 5950: Welding Terms And SymbolsB) BS 729: Hot - Dip Galvanised Coating On Iron And Steel ArticlesC) BS 2901: Filler Rods And Wires For Gas Shielded Arc Welding: Part 1 Ferritic SteelsD) BS 3692: ISO Metric Precision Hexagon Bolts, Screws And NutsE) BS 4360: Weldable Structural SteelF ) BS 5135: Metal - Arc Welding Of Carbon And Carbon Manganese SteelG) BS 5950: Part 1: Code Of Practice For Loading Latticed Tower & MastsPart 2: Guide To The Background And Use Of Part 1"Code OF Practice For Loading"Part 3: Strength Assessment of MembersH) DD 133 (1986): Code Of Practice For Loading Latticed Tower & MastsI) BS 4592 (1987): Part 2: Specification For Expanded Metal Grating PanelsJ) BS 4592 (1977): Code Of Practice For Protective Coating Of Iron And Steel Structure Against CorrosionK) BS 4190: Bracing & Flanged BoltsL) BS 4190: Rolled Steel sections, Flats & Plates Moreover, we also can design tower foundation according to below standard:BS 8004 - Code of Practice for FoundationsBS 8110 - Structural use of concreteBS 4449 - Carbon steel bars for the reinforcement of concreteIf any special requirement, we can design and discuss with client.