Vertical Carbonization Furnace Product Introduction
Product Name | Wood Charcoal Powder Making Carbonization Furnace |
Model No. | JTTL300 |
Voltage(V) | 380 |
Capacity(kg/h) | 300kg/4-6h |
Diameter (m) | 1.45 |
Height(m) | 1.85 |
Power(KW) | 15-22 |
Host RPM (revolutions per minute) | 3-5 |
Equipped With | Cooling discharging machine |
Control Cabinet | PLC automatic control cabinet |
Production Status | with carbonized color display |
Matching Products | flue gas purification, heat exchange system, and cooling system, feeding machine, carbonization host, cooling discharging machine, PLC automatic control cabinet |
Suitable Materials | Bamboo, Bamboo Stick, Coconut Shell, Cherry Shell, Walnut Shell, Apricot Shell, Peanut Shell, Corn Cob, Wood Sticks, Palm Kernel Shell, Cashew Husk, Hardwood, Wood Branch |
Application | agricultural and forestry biomass charring making |
Biomass dry distillation carbonization furnace is Jiutian's latest products, with the adoption of advanced thermal dry distillation carbonization technology, greatly increase the carbonization rate from 85% to 98%, and easy to operate, safe environmental protection, high production efficiency, which can save a lot of energy, and it is the ideal equipment of coal, gas, oil, power plant. Many sets of combined distillation carbonization furnace, used the hoisting composite structure, the method of using hanging from the cooling, greatly shorten the production cycle, improve the efficiency of charcoal production, meanwhile using a unique coking gas (volatile hydrogen material and tar, etc.) back - burning technology, make full use of the flue gas produced by carbonization, in addition, to meet the demand of heat stove, to achieve energy conservation and environmental protection requirements, excess gas can serve as a heat source for drying, which save a lot of fuel in the production, improve the benefit of enterprise. Carbonized without using dynamic electricity, it can use mobile production, simple and convenient operation, it is an ideal equipment of large-scale production of charcoal.
Structure of the charcoal making machine 1. Outer stove
Includes heating room (for heating the inner stove), furnace body, and heat-keeping layer (it is made of the heat insulating material) 2. Inner stove
Consists of the stove tank body and the sealed top cap. They are made of heat-resistant thermal steel, three inner stoves can be stacked together for saving space and shipping cost.
3. Smoking recycle tube
During the process of carbonizing, there will be some smoke. (can be burning) the smoke can be collected and returned to the furnace.
4. Purification tank
This system is consisting of a purification tank and an exhaust-heated cycle pipe.
5. Hoisting equipment
Includes the steel hoisting frame and the E-hoist. And it is easy for loading and unloading the stove.
Working Principle How to produce charcoal? It divides into three processes:
1. Drying process :
After sealing work, use wooden wastes or gas to heat the furnace. Primarily, 10 minutes of big fire to burn, when the temperature reaches 90 degrees centigrade, turn to use slow fire to heat. It takes 80-120minutes for this process to reduce water vapor from your materials.
2. Pyrolyse process:
Keep heating, when the temperature reaches 180-235 degrees centigrade for 3-5hours, it will produce gas from this process. Reuse this gas as fuel to heat. The whole process is about 8hours. When the temperature reaches the highest and it reduces, the dry distillation process will be finished.
3. Cooling process :
Hang the Inner pot outside, and seal the pipes of cover. Let it cool naturally. The cooling time is longer, the quality of charcoal is good. When the temperature lowers than 50 degrees, you can take charcoal out. Otherwise, the charcoal will burn again when met oxygen of the air.
Scope of Application Biomass dry distillation carbonization furnace is suitable for: wood, logs, mechanism charcoal, shells, bamboo, and other different shapes of biomass raw materials carbonized.Technical Parameters Other Related Wood Charcoal Making Carbonization Furnace Specification:Model | Capacity | Diameter | Height | Material |
JTTL-300 | 300kg/4-6h | 1.45m | 1.85m | Carbon steel, refractory |
JTTL-500 | 500kg/4-8h | 1.8m | 1.9m | Carbon steel, refractory |
JTTL-1000 | 1000kg/5-8h | 2.15m | 2.2m | Carbon steel, refractory |
Except for the above models, we also can supply a special model according to your requirements. |
Note:
1. If the carbonization furnace inner tank is made of 316 stainless steel. The price is negotiated separately.
2. The specific capacity, temperature, and carbonization time mainly depend on raw material moisture, density, diameter size, and carbonization degree( and also the retention of volatile matter). Adjust the carbonization process parameters or change the raw materials, the furnace capacity corresponding changes, details need to consult Jiutian company;
3. Jiutian company is responsible for the user's site planning, process design, equipment guidance installation, and workers training. The equipment implements three guarantees, the whole machine guarantees for one year, long-term supply accessories.
Carbonized Product Samples
FAQ
Q1. What is the MOQ?
1 set.
Q2. Can I have different models at different prices?
Yes. There are different models according to different raw materials and different capacities.
Q3: Which areas do you serve?
We have a very big market in China's local market, at the same time, we have exported our carbonization furnace all over the world, including Europe, Africa, Middle-East, Asia, North America South America, and so on, total more than 30 countries in the world.
Q4. How long is the quality guarantee?
One year.About Us
Zhengzhou Jiutian Machinery Plant is located in Zhengzhou City, we are one of the earliest and largest manufacturers of renewable fuel & energy equipment and related machinery. After 15 years of development, now our company becomes an independent economic entity with the integration of science, engineering, and trading department. Our products are widely accepted in both domestic and world markets, and also are exported to more than 30 countries, such as Nigeria, Russia, Laos, India, Thailand, Congo, Malaysia, Indonesia, Vietnam, etc. All our products have passed ISO, CE certification.
Our Service Before sale: Help customers choose the most suitable equipment; provide advanced, energy-saving, and a practical flow chart as well as responsible for designing the site.
On sale: Inspect the product seriously before out of the factory; invite customers for commissioning in the spot and raising the objection; organize delivery according to the contract.
After-sale: Company can send technical data for guiding to install debug the machine. We also can provide 24-hour telephone or message service.
Contact Us If you are interested in our products, or if you have any questions, please feel free to contact us, we will give you a reply within 24 hours!
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