20000BPH Complete Water Plant Monoblock Liquid Bottle Filling Capping MachineDescription: This machine works harmoniously with air-conveyor belt (chain plate conveyor belt is optional), It holds the bottles by the neck, thus, reducing the possibility of bottles falling over during conveying process.
This machine is used to fill water into pet bottle and with screw caps capping function.
This machine integrated three function: 1. Rinse the empty pet bottle, 2. filling the rinsed bottles, 3. capping the filled bottlesDetailed Introduction:Base & Construction:> 304 stainless steel frame
> Tempering Glass window, Clear & no odor
> Excellent start wheel design, easy change over parts
> Machine Base with anti-rust process, ensure the forever antirust
> All seal where liquid may Leakage & base neck come with rubber, water proof
> Manual lubrication system piping together. Based on advanced technology overseas and designed according to the filling processing demands of mineral water, pure water etc.
Washing PartThe bottle is blew into the bottle shifting wheel, when the flushing clamp reaches the bottle neck, the jaw will clamp the bottleneck, under the guidance of the rail, the clamp will turn the bottle 180°into an upright position, through second bottle pusher into the filling position.
Filling StationFilling part in the washing filling capping machine is mainly composed of filling barrel, filling valves (normal temperature and normal pressure filling), filling pump, bottle hanging device / bottle pedestals, elevating device, liquid indicator, pressure gauge, vacuum pump, etc.
Capper StationCapping part in this washing filling capping machine is mainly composed of capping heads, cap loader (separated), cap drop rail, pressure regular, cylinder and also we need an air compressor as the auxiliary external equipment
Bottle Feeding (Air Conveyor)Air conveyor is a bridge between blowing machine and 3 in 1 filling machine. Air conveyor is supported by the arm on the ground; the air blower is settled on the air conveyor. Each inlet of air conveyor has an air filter to prevent dust coming into. The bottle is transferred to 3 in 1 machine through wind.
Bottle Outlet (Flat Conveyor)The conveyor is controlled by the bottle belts and main machine or the equipment up and down to make the bottle no falling, no stuck and no stocking. You can set a buffering platform before the labeling machine (the usual time is about 10minutes) according to the user's requests. The structure of the conveyor is designed by modular. The alternativeness of the parts are flexible, the structure is intensity, little noise and it is convenient to fix and maintenance it. It can be grouped according to the different capacity and bottle shape flexibly.
Auto Cap LoaderThe caps in the tank fall into the air by the function of the vibration motor and then pass though the air conveyor of the cap to the cap sorter. It can change the size of the tank inlet by the flashboard; this can adjust the speed of cap falling.
Cap SterilizerThis machine is consisted of cap sorter and cleaning machine. It is directly connected to 3 in 1 filling machine. Caps are fed to sterilization systematically from sorter. Firstly using Ozone water to clean it and then sprayed by pure water or aseptic air, then to capping machine by closed fall-caps guide.
Technical DataName | CGF40-40-10 |
Number of working position | 40 rinsing heads 40 filling heads 10 capping heads |
Capacity | 18000 bottles for 500ml |
Bottle range | Diameter:50~110mm; Height:186~330mm |
Pressure of air source | 0.7Mpa |
Air consumption | 1.0m3/min |
Rinsing water pressure | 0.2~0.25Mpa |
Rinsing water consumption | 3T/H |
Power of main motor | 7.5 KW |
Dimension | 4360x3300x2600 (L*W*H) |
Total weight | 6000kg |
Model | CGF8-8-3 | CGF12-12-6 | CGF18-18-6 | CGF24-24-8 | CGF32-32-10 | CGF40-40-10 | CGF50-50-12 |
Rinsing Head No | 8 | 12 | 18 | 24 | 32 | 40 | 50 |
Filling Head No | 8 | 12 | 18 | 24 | 32 | 40 | 50 |
Capping Head No | 3 | 6 | 6 | 8 | 10 | 12/10 | 12/10 |
RatedCapacity (500ml) | 2000BPH | 4000BPH | 7000-8000BPH | 10000-12000BPH | 12000-15000BPH | 15000-18000BPH | 20000-22000BPH |
Overall Size | 1900*1420 *2000mm | 2200*1600 *2300mm | 2450*1900 *2300mm | 2750*2180 *2400mm | 4000*2300 *2300mm | 4550*2650 *2300mm | 5450*3210 *2300mm |
Weight | 1.5T | 2.2T | 3.0T | 4.0T | 8.0T | 12.0T | 20.0T |
Power(KW) | 3.0kw | 3.5kw | 4.0kw | 4.8kw | 7.6kw | 8.3Kw | 9.6Kw |
Rated Voltage | 380V | 380V | 380V | 380V | 380V | 380V | 380V |
Operation Ø Empty bottles are fed manually onto the in feed Air conveyor.
Ø From there bottles are carried to the Rinsing section.
Ø Bottles gripped by neck & get tilted on rinsing nozzles.
Ø Rinsed bottles are coming straight & get transferred to the filling section& are holded by neck.
Ø Filled bottles are transferred to the capping section.
Ø Capsare put in the rotaryhopper & tightened under the revolving capping heads, while coming out by out feed conveyor.RELIABLE ServiceBefore sales:
Please cooperate with us with patience, and provide us all needed informations, these information is very important, because the final solution based on these informations.
During build:
we will update the manufacturing process and status to buyers, and we will invite buyer come to test the machine when it finished in our factory; or we can take the testing video and send to buyer for check .
After sales:
We will send technicians to buys factory for installation, commissioning, and operator training; Our warranty period is 12 months, in this period, we provide free parts for buyer as well as the necessary technical support.Out of warranty period, we offer free technical support, and the factory price of spare partsCompany InformationChina Zhangjiagang Reliable Machinery Co.,Ltd is a hi-tech designing and manufacturing enterprose. which is specialized in beverage production and packing complete lines, as well as various water filling machine. As one of the earliest companies engaged in manufacturing liquid filling and packing equipment in China. Our productions include:liquid filling machine(water,fruit juice/tea,carbonated drink,oill,alcohol,plant protein drink and ect.) Barreled filling line(3-5 gallon) Water treatment,labeling&packing machine,semi-automatic/full automatic bottle blowing machine,injection molding machine.
Main Buying ProceduresEnquiry: contact us by email, phone call, fax, Instant tools (Trademanager, MSN, Skype) and let us know your enquiry.Discussion: specify the items you desire, confirm specification; OEM/ODM consultation.Quotation: Prices offered and accepted.Place order as per contract or discussion.Proforma invoice offered to double confirm the order for both-side records.Payment settled. Order completed under our arrangement.Goods shipped as per contracted term.Goods arrive at local port or warehouse, depending on contracted term.We warmly welcome all the clients send quotation to us,upon you send the quotation,i will reply you in 24 hours.ZHANGJIAGANG RELIABLE MACHINERY CO., LTD