1.       Technical Documents

1.1    Basic Requirement

  1.1.1         Loading type:  no basket, automatic feeding
  1.1.2         Energy source: nature gas
  1.1.3         Running method: roller conveyor type, 3 layers conveying, completely continuous operation
  1.1.4         Layout: the line is arranged in U-shape
  1.1.5         Utility condition :
a)       Power: 3phase ,AC380/220 V±10%  50Hz
b)       Working temperature: -5~45ºC
maximum relative humidity:85%
c)        Compressed air:0.4~0.6 MPa
d)       Water pressure :0.2~0.3MPa
e)       Nature gas pressure:0.04~0.1MPa
calorific value:8200~8400kcal/Nm³

1.2    Equipment Functional Requirement

1.2          
  1.2.1         Process requirement: meet the Al. wheel T6 heat treatment process requests
  1.2.2         solution furnace:
50min +230min =280min(200min~360min)
50min heating + 230min holding= 280min inside furnace (200min ~360min, adjustable )
  1.2.3         Aging Furnace
30min heating + 170min holding = 200min inside furnace (120min ~ 270min adjustable )
  1.2.4         production capacity of each line
1.3 
Production rate: 1,000,000pcs/year,(24h/day, 300workding days/year, specific wheel size: 17×10 inch, φ476mm)
Hourly production rate: 1000000÷300÷24=138.89pcs /h
Each cycle loaded wheels number:
one layer loaded with 5 wheels, 3 layers,
5×3=15pcs
Hourly working cycles: 138.89÷15 =9.266 cycle /h
Cycle time : 60÷9.266=6.48min

1.3    detailed data of working cycle

 

2.       Supply Scope