Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch is a collection research and development,production,sales and after-sales service in one of the specialized,intergrated company. We're specialized in producing waste tyres pyrolysis machine, waste plastic pyrolysis plant,waste rubber pyrolysis equipment, oil sluge pyrolysis machine, Waste tyre Oil/plastic oil,waste motor oil distillation plant,and Municipal Solid Waste Sorting Machine.All of the machines aims to manage waste and recycle them to energy or other resource,which meet our mission.We have first-class sales team,professinal technical team,efficient production systems and have a perfect customer service system.
We are a professional organization mainly engaged in the recycling of waste plastics, tires, oil sludge, waste rubber and other waste resources, with more than 10 years of experience. Holding several items of China national patents , CE and ISO related with our technology and equipments. Our company has provincial research, development center of technical equipment converting scrap tire, rubber and waste plastic into oil through pyrolysis reaction and engaging in technology research and program development. Through unremitting efforts, the technology has gradually improved. The product has covered national market and exports to foreign countries. Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad,and are widely praised by customers.

10ton Batch Type Waste Tire Plastic Pyrolysis Plant with CE&ISO

Pyrolysis equipment is a recycling machine for solid waste like waste tyre, waste plastic ,oil sludge ,MSW, medical waste etc .It can recycle waste to energy ,such as fuel oil ,carbon black and flammable gas. Besides this energy ,waste tyre pyrolysis plant also can get wire steel after processing.The waste tire oil refining equipment will split the waste tire at high temperature to obtain tire oil, carbon black and steel wire, so as to realize the maximum recycling of waste resources. This series of refining equipment is an environmental friendly and pollution-free thermal cracking treatment method for waste tires. Lifeierte Shangqiu Branch is a professional and technical production enterprise, which has been focusing on the effective utilization of waste for many years. The reaction kettle is made of professional boiler plate steel Q345R, 16 / 18mm thick,which has the features of high pressure resistant , can bear 20-25Pa pressure. The cooling effect of the box cooler during the operation of the equipment can reach 180m, and the oil yield can reach 40% - 45%.

1. Process technology of pyrolysis plant :
1). We have hydraulic feeding system for filling tire to the reactor .The waste tire burned to 180°C, pyrolysis oil coming out ,for about 2 hours ,waste gas come out and can use flammable gas to burn the reactor. When temperature raise to 350°C, the oil comes out heavily like a harvest Autumn. Burning going on for 8-10 hours, starts cooling the reactor.
2).Oil gas moves to Oil gas separator to separator heavy oil from oil gas as first filter.
1).And then move to the damping tank, it's use to separate carbon black to avoid it's flow into the tube in condenser to avoid the tube block .  
3).Box condenser is the main part of the whole pyrolysis process. It affects the oil yield of waste tire. We're proud of this condenser. Because it has good performance and easy to fix. It's our strength comparing to other manufacturers. 1.It has large cooling area in 5.7x2.7x1.5 meters. 2. And the tube is bonder than tubes in condenser tank. Their tubes are 20mm big and ours keeps for 133mm big. Their tubes used for a short time ,tubes are easily blocked and hard to clean. 3.What's more the tube is connected one by one by flange, whole tube has 180 meters long, oil gas has long time traveling in tube and can have a better cooling effect.Then oil gas turns into oil and stock into oil tank. After cooling ,some flammable gas moves into water seal to make gas clean and water seal is important part to keep safe operation in the process. 
4).Coming out from water seal, the flammable gas is used to burn to make the tire pyrolysis fast and fast. Cooling time for reactor will be 6 hours around.
2. Main parts and function:
1). Name:Pyrolysis system--Reactor
Material: A. Q345R steel professional for boiler
               B.Stainless steel:304 and 316 materials
Function:The waste tire, plastic and rubber can be cracked in the reactor.
2). Name:Hydraulic feeding system
Function: Feeding the raw materials by using auto-feeding machine. the auto feeder can push large plastics and whole tyres in the reactor by using hydraulic pressure as power which has 80 tons push power, the process is easy to operate and convenient. Save labors and save a lot of manual feeding and discharging time, finish feeding in1~ 2 hours to improve production efficiency.
3). Name:Cooling System
Function: The oil gas is cooled separately by condenser, to convert the oil gas into oil.Cooling more thoroughly,higher oil yield,better oil quality.
Type:A.Box Condenser
Function: Box condenser is produced with 8 pcs 133mm tubes and 17 pcs 108 tubes,25 tubes totally can guarantee the high yield and not easily blocked .The length of oil gas will be arround 180m in the tubes and have enough time to cooling down the oil gas to oil.It is conducive to heat dissipation and ensure cooling effect. Convenient installation and maintenance, long gas cooling time, thick condensing pipeline and not easy to be blocked.
         B. Tubular Condenser
Function: The utility model has the advantages of simple and beautiful structure, convenient maintenance and large cooling area.
4). Name:Carbon Black Discharging System and Carbon Black Collection System
Function:We adopt the whole sealed automatic discharging system to ensure no carbon black flying out,so the whole process is no pollution at all.
5). Name:Dust Removal System
Function: Dispose of fuel gas caused by using wood,coal,oil or natural gas.
6). Name:Waste Gas Recovery System
Function:Full combustion after recovery,saving fuel and maximizing resource utilization.
3. Process time of 10 tons pyrolysis plant

1. Raw Materials

2.End Products
1).Fuel oil
2).Carbon black
3).Steel wire

3. Product Usage

4.Final products use:

1.Technical parameters of 10 Tons /D Waste Tyre Pyrolysis Plant:

2. List of 10 Tons /D Waste Tyre Pyrolysis Plant :

Profit Analysis for your reference:
Note:A . This analysis is made with capacity of 10tons tire per day per batch.
         B. Please modify relative prices according to your actual market conditions.

To offer a proper quotation,kindly confirm following questions:
1.Raw material :Waste tyre or plastic ?
2.Production capacity ?(ton/day)
3. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
4.What kind of pyrolysis equipment?(Batch or Semi-Continuous Type?)
5.What's your plan for this project ? 
Do you have any special requirements? Our products can be customized.

(1). Batch Pyrolysis Plants

Performance Feature

• Whole tyre feed,no need to break, which reduces cost.
• Adopt multilevel cooling circulation to get more fuel oil.
• Discharge process through pulse dust removal processing,no dust emissions.
• Easy operation,high efficiency and 2-3 people to operate.
• Plant adopts fully automatic submerged arc welding process,through x-ray detection, to improve the security of plant.

• Tyre transported to reactor by conveyor to pyrolyze.
• Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.
• Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get  industrial carbon black and steel wire.
• Steel wire pulled out by winch,compressed into pieces,and do steel scrap process.
• Flammable gas enter into waste gas tank and processed. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.

(2).Semi-Continuous Pyrolysis Plants

Performance Feature

• Integral design, no need to precast foundation, quick and easy installation.
• Airtight high temperature material feed, saving heating time and reduce the temperature loss.
• Adopt multilevel cooling design to get more fuel oil.
• Hot air heating, unique heat cycle design, heated more evenly, reducing the operating cost.
• Airtight high temperature slag, no dust, clean and environmentally friendly.

• Broken tyre transported to feeder firstly by conveyor, then to reactor.
• Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.
• Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get  industrial carbon black and steel wire. 
• Shatter carbon black, to get industrial carbon black after deeply processing. Steel wire compressed into a piece of scrap processing.
• Flammable gas enter into waste gas process tank to desulfur. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.

We're professional manufacturer for pyrolysis plant for waste tyres/waste plastic/waste oil slugge, MSW etc.Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad,and are widely praised by customers.The following are the successful cases of our company's products.